Everything Turned Upside Down
Note: I am halfway across the country from my home and may not have internet access on a regular basis for a few days so if your comments aren't published right away, that is why and I apologize in advance. I will try to get them published and answered as soon as time allows.
I have been dreading this step ever since the Good Samaritan got in his vehicle to go back home after helping me lower the base to floor level. I needed to create attachment points to allow for the top to be bolted onto the base after it was moved inside the church since the doors of the church aren't wide enough to allow the entire thing to be carried in as one piece. I was able to attach brackets to the base but I needed to get the top centered onto the base and mark the holes for the brackets onto the bottom side of the top. To do that, I either needed to lift everything high enough in the air to crawl underneath OR I needed to turn everything upside down. I thought with some planning, I might, just might be able to flip everything upside down by myself.
I slid the top off my workbench and onto a protective blanket on the floor with the good side facing the blanket. I then wheeled the base over on the dollies and from the backside, was strong enough to get it tipped up onto the front top edge of the base right at the balance point. I then walked around to the front side and gently lowered it down onto the upside down altar top. After centering everything up, with the aid of an upside down 5-gallon bucket, I was able to crawl in through the bottom of the altar base and mark all the holes. Then it was just a matter of reversing everything to get the base back onto the dollies right side up and the altar top onto my workbench where I could complete the next step at a more comfortable height.
The next step was to drill holes at the locations I marked and to install threaded posts. These ingenious devices have threads on the outside to bite into the wood and threads on the inside to allow a bolt to be threaded into them. I smeared a little bit of epoxy on the inside of each hole and using the included allen wrench tool, threaded the insert down into the hole so it was just below the surface of the alter top bottom if that makes any sense. The epoxy will hopefully keep the insert locked into place.
Then I just did a little sanding to get rid of my markings and make the bottom of the altar top smooth and it is now ready for the next big scary step. Color matching it to the client's wishes. Below is the top after all the inserts were installed. You can see the now plugged holes where I had used screws as clamps during the lamination stage of building the top. They will all be hidden as well as the insert holes after everything is installed. I used twice as many brackets and bolts to connect the two pieces as probably necessary but that is the way they came packed and I figured it was better to be overdone than to have them cluttering up my garage and wish I had added one more.
That altar is beautiful. Good woodworking.
ReplyDeleteThank you!
DeleteYou could take a walk on the wild side and allow comment just to publish. I have been doing this for years with few problems except that blip so week or so a few moths ago.
ReplyDeleteI have other reasons for not doing so at this time but perhaps someday.
DeleteIn a case like this, I would think too much is better than not enough!
ReplyDeleteIt definitely beats someone finding them in a dusty drawer years from now and wishing they had just a couple more for their project.
DeleteWhoa. Great problem solving the flip. But next time, please have someone to help you.
ReplyDeleteIt is hard getting help with projects like this which is why I try to use engineering to help solve them.
DeleteAs always, you do some excellent work, Ed. Nicely done my good samaritan. Enjoy your time away from the homestead and talk to you soon.
ReplyDeleteWe had a great time and I'm ready to get back at it now that I'm back.
DeleteWow It is looking great! Have a fun time while you are away!
ReplyDeleteWe did. Stay tuned.
DeleteEnjoy your time away! It's looking great but taking so much effort. What color does the client want? I remember that you're apprehensive about this stage.
ReplyDeleteEveryone agrees it is a honey oak color but to my partially colorblind eyes, it looked more orange than yellow. Fortunately, I came up with a solution and I think we got a color everyone agreed upon.
DeleteI'm glad the turning it over went well. It will be incredibly solid when done.
ReplyDeleteFor sure. I would like to be a fly on the wall near the next people that move it years after I'm no longer around.
DeleteEd, I really appreciate the explanation and the pictures. It hard for me to visualize some of these techniques.
ReplyDeleteI thought it would be something different to blog about and good fodder since I knew this project would consume a considerable amount of my time for awhile.
DeleteA well thought out solution. The phrase "necessity is the mother of invention" comes to mind!
ReplyDeleteI use that phrase quite often! I guess I have a lot of necessity!
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